耐磨材料在建材、火力发电和冶金矿山等工业领域的整个能量和经济成本消耗中占有相当大的比重。在矿物、水泥和煤粉等原材料的生产过程中都会因机器设备和零件的磨损而必须更换。因此，系统研究和不断开发新的耐磨材料和抗磨技术具有很大的实际意义。
Wear-resistant materials occupy a considerable proportion of the total energy and economic cost consumption in building materials, thermal power generation, metallurgical mines and other industrial fields. In the production of raw materials such as minerals, cement and pulverized coal, they must be replaced because of wear and tear of machine equipment and parts. Therefore, it is of great practical significance to systematically study and continuously develop new wear-resistant materials and technologies.
我国的耐磨材料整体消耗平均差异巨大，水泥厂选用高质量磨球，则球耗水平与国际水平相当。选用价格低的钢球则球耗可达500g/t—800g/t水泥。很多水泥厂衬板一仓衬板、隔仓板寿命仅为1年。选粉机筒体、旋风筒在1年时间内就磨穿。钢球材质有高、中、低铬铸铁球，也有普通45号钢制造的钢球；有采用锻打方式生产的，也有传统的水玻璃砂砂型工艺的，也有先进的VR日法(真空置换硬化造型法)、V法(真空负压造型法)和FPC法(消失模铸造法)等先进铸造工艺方法的。我国多数厂家采用冲天炉和中频炉双联法生产，少数厂采用电弧炉生产，应用炉外精炼和连铸的更少，造成金属液冶金质量、纯净度差，去气、去夹杂不理想。国内大多采用手工造型，湿型铸造，效率低，铸件缺陷多，造成耐磨件早期损坏。热处理多采用燃料加热，热处理质量差，铸件性能不稳定。我国耐磨材料生产厂有数百家，多为中、小厂，检测手段不全，有的甚至成分分析都不能保证;力学性能更很少检测。
The average consumption of wear-resistant materials in China varies greatly. When high quality grinding balls are used in cement plants, the ball consumption level is comparable to the international level. The ball consumption can reach 500g/t-800g/t cement when steel balls with low price are selected. In many cement factories, the service life of lining board and partition board is only one year. The separator barrel and cyclone are worn out in one year. Steel balls are made of high, medium and low chromium cast iron balls as well as steel balls made of common steel No. 45. There are forging methods, traditional sodium silicate sand moulding process, advanced VR daily method (vacuum replacement hardening moulding method), V method (vacuum negative pressure moulding method) and FPC method (lost foam casting method). Most factories in our country adopt cupola and medium frequency furnace duplex production, while a few factories adopt electric arc furnace production and use less refining and continuous casting outside the furnace, resulting in poor metallurgical quality and purity of liquid metal, and unsatisfactory degassing and inclusion removal. In China, most of them adopt manual moulding and wet casting, which has low efficiency and many casting defects, resulting in early damage of wear-resistant parts. Fuel heating is often used in heat treatment. The quality of heat treatment is poor and the casting performance is unstable. There are hundreds of wear-resistant material factories in our country, mostly small and medium-sized factories, with incomplete testing methods, some even component analysis can not be guaranteed, and mechanical properties are seldom tested.
据统计，我国水泥工业部分大中型厂使用高铬球的磨耗在14.18～92.0克/吨水泥之间，平均为51.7克/吨水泥，与国际水平平均磨耗53.9克/吨水泥相当。也有吨水泥球耗达到400g/t一600g/t的。
According to statistics, the wear of high chromium ball in some large and medium-sized cement factories in China ranges from 14.18 to 92.0 g/ton of cement, averaging 51.7 g/ton of cement, which is equivalent to the international average wear of 53.9 g/ton of cement. There are also tons of cement ball consumption up to 400 g/t to 600 g/t.
耐磨材料的开发和生产技术的发展为建材、冶金、矿山等工业的技术进步提供了技术支撑。在水泥生产线上，不同种类的耐磨材料广泛应用于管磨机、篦冷机、辊压机、立磨、选粉机、风机、预热预分解系统等主机设备，以及各种贮料仓、管道、阀门、溜槽中。各种高性能耐磨材料的广泛应用是新型干法水泥生产技术、各种节能高效粉磨新技术得以大规模推广应用的一个重要物质基础。可以说，耐磨材料是水泥机械的保护神，它的性能、寿命也直接关系到水泥企业的经济效益。
The development and production technology of wear-resistant materials provide technical support for the technological progress of building materials, metallurgy, mining and other industries. In cement production line, different kinds of wear-resistant materials are widely used in pipe mill, grate cooler, roller press, vertical mill, flour separator, fan, preheating and pre-decomposition system and other main equipment, as well as various storage silos, pipelines, valves, chutes. The wide application of various high-performance wear-resistant materials is an important material basis for the large-scale popularization and application of new dry cement production technology and various new energy-saving and high-efficiency grinding technologies. It can be said that wear-resistant material is the God of protection of cement machinery, and its performance and service life are directly related to the economic benefits of cement enterprises.
耐磨制品在水泥行业的推广应用值得重视，水泥企业对耐磨材料的维护使用技能更值得总结和交流。
The popularization and application of wear-resistant products in cement industry deserve attention, and the maintenance and use skills of wear-resistant materials in cement enterprises are worth summarizing and exchanging.